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VARNISHES top - dust is a problem with all varnishes, specks of dust can ruin the look of an otherwise perfect finish. For a durable finish, always apply a thinned first coat so that it will 'key' into the timber.

Acrylic Varnish

Quick drying and non-toxic, brushes can be rinsed out in water. Available in gloss, satin and matt finishes.

Exterior

Specially formulated microporous varnish, which allows the wood to 'breathe'. Also, contains an ultra violet filter to reduce bleaching by the sun, and a fungicide to prevent mould growth.

Polyurethane

Gives a clear, tough surface, and is available in gloss, satin and matt finishes. Once fully hardened, they should not be marked by hot cups etc. being rested on them.

Yacht

A high gloss finish based on tung oil and phenolic resins, with extra durability and, as the name suggests, resistant to sea, fresh water and all climatic conditions. Very good for use on outside timber even when well away from the sea.

Varnish is a transparent, hard, protective finish or film primarily used in wood finishing but also for other materials. Varnish is traditionally a combination of a drying oil, a resin, and a thinner or solvent. Varnish finishes are usually glossy but may be designed to produce satin or semi-gloss sheens by the addition of "flatting" agents. Varnish has little or no color, is transparent, and has no added pigment, as opposed to paints or wood stains, which contain pigment and generally range from opaque to translucent. Varnishes are also applied over wood stains as a final step to achieve a film for gloss and protection. Some products are marketed as a combined stain and varnish.

After being applied, the film-forming substances in varnishes either harden directly, as soon as the solvent has fully evaporated, or harden after evaporation of the solvent through certain curing processes, primarily chemical reaction between oils and oxygen from the air (autoxidation) and chemical reactions between components of the varnish. Resin varnishes "dry" by evaporation of the solvent and harden almost immediately upon drying. Acrylic and waterborne varnishes "dry" upon evaporation of the water but experience an extended curing period. Oil, polyurethane, and epoxy varnishes remain liquid even after evaporation of the solvent but quickly begin to cure, undergoing successive stages from liquid or syrupy, to tacky or sticky, to dry gummy, to "dry to the touch", to hard. Environmental factors such as heat and humidity play a very large role in the drying and curing times of varnishes. In classic varnish the cure rate depends on the type of oil used and, to some extent, on the ratio of oil to resin. The drying and curing time of all varnishes may be sped up by exposure to an energy source such as sunlight or heat. Other than acrylic and waterborne types, all varnishes are highly flammable in their liquid state due to the presence of flammable solvents and oils. All drying oils, certain alkyds, and many single-component polyurethanes produce heat during the curing process. Therefore, oil-soaked rags and paper can literally burst into flame hours after application if they are bunched or piled together, or, for example, placed in a container where the heat cannot dissipate. Spread rags and paper out to dry. As an added safety measure, douse the waste materials with water prior to drying. Alternatively they can be submersed in water in an airtight metal container and kept for later use or disposal. Check with manufacturer for details.

Polyurethane
Polyurethane varnishes are typically hard, abrasion-resistant, and durable coatings. They are popular for hardwood floors but are considered by some to be difficult or unsuitable for finishing furniture or other detailed pieces. Polyurethanes are comparable in hardness to certain alkyds but generally form a tougher film. Compared to simple oil or shellac varnishes, polyurethane varnish forms a harder, decidedly tougher and more waterproof film. However, a thick film of ordinary polyurethane may de-laminate if subjected to heat or shock, fracturing the film and leaving white patches. This tendency increases with long exposure to sunlight or when it is applied over soft woods like pine. This is also in part due to polyurethane's lesser penetration into the wood. Various priming techniques are employed to overcome this problem, including the use of certain oil varnishes, specified "dewaxed" shellac, clear penetrating epoxy sealer, or "oil-modified" polyurethane designed for the purpose. Polyurethane varnish may also lack the "hand-rubbed" lustre of drying oils such as linseed or tung oil; in contrast, however, it is capable of a much faster and higher "build" of film, accomplishing in two coats what may require multiple applications of oil. Polyurethane may also be applied over a straight oil finish, but because of the relatively slow curing time of oils, the emission of certain chemical byproducts, and the need for exposure to oxygen from the air, care must be taken that the oils are sufficiently cured to accept the polyurethane.

Unlike drying oils and alkyds which cure, after evaporation of the solvent, upon reaction with oxygen from the air, true polyurethane coatings cure after evaporation of the solvent by a variety of reactions of chemicals within the original mix, or by reaction with moisture from the air. Certain polyurethane products are "hybrids" and combine different aspects of their parent components. "Oil-modified" polyurethanes, whether water-borne or solvent-borne, are currently the most widely used wood floor finishes.

Exterior use of polyurethane varnish may be problematic due to its heightened susceptibility to deterioration through ultra-violet light exposure. It must be noted, however, that all clear or transluscent varnishes, and indeed all film-polymer coatings (e.g. paint, stain, epoxy, synthetic plastic, etc.) are susceptible to this damage in varying degrees. Pigments in paints and stains protect against UV damage. UV-absorbers are added to polyurethane and other varnishes (e.g. spar varnish) to work against UV damage but are decreasingly effective over the course of 2-4 years, depending on the quantity and quality of UV-absorbers added as well as the severity and duration of sun exposure. Water exposure, humidity, temperature extremes, and other environmental factors affect all finishes. By contrast, wooden items retrieved from the Egyptian pyramids have a remarkably new and fresh appearance after 4000 years of storage. Even there, however, fungal colonies were present, and mildew and fungus are another category of entities which attack varnish. In other words, the only coat of varnish with near perfect durability is the one stored in a vacuum, in darkness, at a low and unvarying temperature. Otherwise, care and upkeep are required.

varnish
1. A viscid liquid, consisting of a solution of resinous matter in an oil or a volatile liquid, laid on work with a brush, or otherwise. When applied the varnish soon dries, either by evaporation or chemical action, and the resinous part forms thus a smooth, hard surface, with a beautiful gloss, capable of resisting, to a greater or less degree, the influences of air and moisture.

According to the sorts of solvents employed, the ordinary kinds of varnish are divided into three classes: spirit, turpentine, and oil varnishes.
 

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